In the world of manufacturing, warehousing, and logistics, accuracy in counting is just as critical as accuracy in weighing. A miscount of a few hundred components can lead to production delays, inventory discrepancies, and costly write-offs. A mislabeled shipment can result in customer returns and damaged relationships.

This is where Essae Counting Scales transform your operations. The Essae DC-810/815 series combines high-precision weighing with powerful counting capabilities and an integrated barcode label printer—all in one robust, industrial-grade unit .

At U.P. SCALES, we are proud to bring these advanced counting solutions to customers pan India—from electronics manufacturers in Bengaluru to automotive parts suppliers in Pune, from warehouses in Delhi NCR to quality control labs in Chennai—with delivery, installation, and ongoing support wherever you are located.

Why Counting Scales Matter for Your Business

Imagine your warehouse receives 10,000 small electronic components. Manually counting them would take hours and still risk errors. A counting scale can accomplish the same task in minutes with near-perfect accuracy.

The ROI of counting scales:

Essae Counting Scale Range: DC-810/815 Series

The Essae DC-810/815 series is a powerful, feature-rich, yet user-friendly counting and check weighing scale with an integrated barcode label printer . These scales are designed for accuracy, speed, and seamless integration with your existing systems.

Technical Specifications - DC-810/815 Series

Platform Scale Options for DC-815

The DC-815 can be configured with various platform sizes for different capacity requirements

Key Features of Essae DC-810/815 Counting Scales

1. High Accuracy for Bulk Counting

Essae counting scales ensure precise results, even for thousands of components, reducing manual errors and boosting productivity in industrial environments . These scales are engineered for high precision, making them suitable for tiny parts like screws, resistors, or electronic components .

2. Fast Response & Precision Sensors

Equipped with advanced weigh sensors, Essae scales deliver instant readings with consistent precision, streamlining workflows and saving valuable time 

3. Integrated Barcode Label Printer

The built-in label printer speeds up weighing and counting operations while mistake-proofing documentation. With 80 mm/sec printing speed, easy roll loading, and reduced label wastage during calibration, it ensures efficiency and cost savings.

Label Customization Options:

1. Product details (name, code, description)
2. Quantity and weight information
3. Batch numbers and lot codes
4. Date and time stamps
5. Compliance information
6. QR codes for digital traceability

4. Flexible Barcode Support

The printer supports CODE128, EAN13, and QR (2D) formats, making it versatile for diverse industry requirements. Labels can be customized to include product details, batch numbers, and compliance information. 

5. Bright Graphic LCD Display

The DC-810/815 series features a dot matrix LCD with green backlight, ensuring clear visibility of counts, weights, and barcodes even in dimly lit industrial environments.

6. Alphanumeric Keyboard

The intuitive keypad design with 55 mechanical keys simplifies navigation, PLU uploads/downloads, and barcode programming.

7. User-Friendly Interfaces

Equipped with RS-232 serial, Ethernet, and dual USB ports (optional), these counting scales integrate seamlessly with keyboards, scanners, and ERP systems. Optional Wi-Fi connectivity further supports real-time data transfer and remote monitoring.

8. Dual Weighing Platform Connectivity

The scales support connection to a second weighing platform, allowing for different capacity ranges or remote weighing stations.

9. PC Application Tool

• PLU upload/download for easy product management
• Flexible barcode programming to customize label design
• Data export for reporting and analysis

10. Robust Industrial Grade Build

These scales withstand heavy-duty usage, ensuring long-term reliability across manufacturing and logistics operations.

How a Counting Scale Works

A counting scale uses a simple but powerful principle: it weighs a small sample of identical parts, calculates the average piece weight, and then uses that information to count large quantities by weight.

Step-by-Step Counting Process:

Accuracy Factors:

1. Sample size affects accuracy (larger sample = more accurate APW)
2. Part weight consistency (identical parts = better accuracy)
3. Scale resolution (higher resolution = better accuracy)

Applications of Essae Counting Scales

The DC-810/815 series is designed for four primary application areas in industrial environments:

1. Stores (Warehouse & Inventory Management)

1. Receiving incoming materials with quantity verification
2. Cycle counting for inventory reconciliation
3. Kitting operations for production
4. Stock issuance and transfer verification

2. Quality Control (QC)

1. Verifying component quantities in incoming inspection
2. Sample counting for testing and analysis
3. Ensuring batch consistency for production

3. Packing

1. Streamlined packaging with integrated label printing
2. Quantity verification before sealing
3. Label generation for packed goods

4. Shipment

1. Order fulfillment quantity verification
2. Packing list generation
3. Shipping label printing
4. Avoiding short or excess supply to customers
    

Essae Counting Scale Models We Supply

1.) Essae DC-810 Counting Scale

Best for: General counting applications, smaller parts, retail packaging

1. Essae DC-810 Counting Scale – Base model with 4MB memory and integrated label printer
2. Ideal for electronic components, hardware parts, and small inventory management
3. Compact tabletop design

2. Essae DC-815 Counting Scale

Best for: Heavy-duty counting, large parts, industrial environments

1. Essae DC-815 Counting Scale – Advanced model with higher capacity platform options
2. Essae DC-815 Label Printing Scale (600 kg, 100 g) – For heavy industrial counting
3. Essae DC-815 Label Printing Scale (1500 kg, 100 g) – Extra heavy capacity for pallet counting
4. Platforms available from 450 x 550 mm to 1500 x 1800 mm

Comparison Guide: DC-810 vs DC-815

The U.P. SCALES Advantage: Pan India Counting Scale Support

At U.P. SCALES, we understand that counting scales are critical to your inventory accuracy and production efficiency. That's why we've built a pan India service network that ensures you get support wherever you are.

When you choose Essae counting scales through U.P. SCALES, you get:

Our Pan India Presence

With nearly four decades of experience (1986-2026), U.P. SCALES has built a robust network to serve industrial customers across India

Case Study 1: Electronics Manufacturer in Bengaluru

An electronics manufacturer in Bengaluru received thousands of small components—resistors, capacitors, ICs, and connectors—from multiple suppliers. Manual counting was taking hours and still had errors leading to production delays.

Our Solution:

1. Three Essae DC-810 Counting Scales with integrated label printers
2. Setup for 500+ PLUs with piece weights for all components
3. Staff training on proper sampling techniques

Results:

1. Counting time reduced from 3 hours to 20 minutes per shipment
2. Inventory accuracy improved from 92% to 99.8%
3. Labeled bins eliminated storage identification errors

*"The DC-810 scales from U.P. SCALES have transformed our receiving process. What used to take a full shift now takes an hour,"* says their Warehouse Manager.

Case Study 2: Automotive Parts Supplier in Pune

An automotive parts supplier needed to count thousands of fasteners, clips, and small metal components for just-in-time delivery to assembly lines. Errors in count would stop the production line.

Our Solution:

• Five Essae DC-815 Counting Scales with large platforms
• Integration with their ERP system via Ethernet
• Custom label formats with batch numbers and traceability codes

Results:

• Zero counting errors in six months of operation
• Just-in-time delivery accuracy improved to 99.9%
• Audit compliance with full traceability documentation

Case Study 3: Warehouse in Ghaziabad

A large warehouse in Ghaziabad managing consumer goods inventory needed cycle counting efficiency. Manual counting was taking days and tying up staff.

Our Solution:

1. Four Essae DC-815 Counting Scales (600 kg capacity)
2. Mobile carts for in-aisle counting
3. Staff training on cycle counting procedures

Results:

1. Cycle counting time reduced from 5 days to 6 hours
2. Inventory reconciliation completed monthly instead of quarterly
3. Shrinkage reduced by 40% through better visibility

Quick Selection Guide: Which Essae Counting Scale for Your Application

Why Industries Across India Trust U.P. SCALES for Essae Counting Scales

1. Nearly Four Decades of Experience: Since 1986, we've been serving Indian industry with reliable weighing and counting solutions.
2. Authorized Essae Partner: You're buying genuine products with manufacturer-backed support.
3. Pan India Reach: 15+ branch offices and service partners across the country.
4. Legal Metrology Approved: All scales come stamped and sealed, ready for use.
5. Complete Solutions: From single counting scales to integrated warehouse systems.
6. Technical Expertise: Our team understands counting applications and inventory management.
7. After-Sales Support: Installation, training, calibration, and emergency service.
8. Label Design Assistance: We help you create custom labels for your specific requirements.

Visit U.P. SCALES for Your Counting Scale Needs

Whether you're setting up a new warehouse in Gujarat, upgrading inventory management in Bengaluru, or need emergency service for a counting scale in Pune, U.P. SCALES is your trusted partner pan India.
 

Contact us today:

• Phone: +91-9899008683, +91-7532959979
• WhatsApp: +91-7532959979
• Email: info@upscales.in
• Website: https://upscales.buyweighingmachine.com/product-categories/essae-weighing-scales