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Aczet Laser Welding Systems – Precision Joining Solutions for Industrial Applications
The Aczet Laser Welding System represents the pinnacle of modern welding technology, combining fiber laser precision with robust industrial performance. Designed for high-reliability joining of metals, these systems deliver micron-level accuracy for applications ranging from delicate medical components to heavy industrial parts.
Key Features & Technological Advantages
1.) Advanced Fiber Laser Technology
- High-Power Fiber Laser Source: 160W–300W options with pulse durations from 0.1–20ms
- Beam Quality (M² < 1.1): Near-perfect focus for welds as narrow as 100μm
- CW/Pulse Dual Mode: Switch between continuous and pulsed operation for varied material needs
2.) Precision Control System
- 7-Axis CNC Motion: Includes rotary tilt stages for complex 3D welding paths
- Real-Time Monitoring: CCD camera with 20X optical zoom for weld inspection
- Closed-Loop Temperature Control: IR pyrometer maintains optimal weld temps (±5°C)
3.) Material Versatility
- Metals: Stainless steel (0.1–8mm), titanium (0.2–5mm), aluminum alloys (0.3–6mm)
- Jewelry: Seamless gold/platinum joins with <50μm heat-affected zone
- Medical Devices: Hermetic seals for implants without micro-cracking
4.) Industrial-Grade Construction
- IP54 Protection: Dust/water resistant for factory environments
- Modular Design: Expandable with automation interfaces (RS485/EtherCAT)
- Class 1 Laser Safety: Full enclosure with interlock systems
Technical Specifications (Forza Series)
| Model | Forza-160 | Forza-180 | Forza-300 |
|---|---|---|---|
| Laser Power | 160W | 180W | 300W |
| Pulse Energy | 60J | 80J | 120J |
| Spot Size | 50–300μm | 50–500μm | 100–800μm |
| Welding Depth | 0.1–3mm | 0.1–4mm | 0.2–6mm |
| Positioning Accuracy | ±5μm | ±5μm | ±10μm |
| Cooling | Air | Water | Water |
| Dimensions | 800×600×1200mm | 900×700×1400mm | 1000×800×1600mm |
| Maximum Laser Power | 160J @ 20mS | 180J @ 20mS |
| Peak Pulse-Power | 7 Kw | 9 Kw |
| Avg. Pulse-Power | 100 W |
| Frequency of Repetition | 0.5 to 30Hz |
| Spot Size | 0.2 to 2.0 mm |
| Microscope | 10 x / 21B 45 binoculars with cross hair gratucule | 10 x 45 binoculars with cross hair gratucule by leica |
| Program | 6, preset |
| Program Memory | cells 99 |
| Weight | 48 kg |
| Dimension (D x W x H) | 896 x 505 x 582 mm | 780 x 480 x 590 mm |
Laser welding creates narrower seams (1/10th of TIG) with 90% less heat input, preventing warping in foils <0.2mm.
Yes – our pulse-shaping technology enables Cu-Al joins with <5% intermetallic formation (critical for battery tabs).
The 100,000-hour diode life needs no maintenance. Only periodic lens cleaning (monthly) and coolant changes (annually).
The intuitive HMI allows basic operation after 4-hour training, but we recommend certification for aerospace-grade welds.
1.) Spot welds: 0.5 sec/joint
2.) Seam welding: 10–50mm/sec depending on material
