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Essae DC-815 Industrial Counting & Check Weighing Scale with Integrated Barcode Label Printer – Precision, Power, and Automation in One Robust Unit
In the demanding arenas of manufacturing, warehousing, and logistics, accuracy in counting and efficiency in data handling are not just operational goals—they are critical pillars of profitability. Manual counting is tedious and prone to error, while disjointed systems for weighing and labeling create bottlenecks and compromise data integrity. UP Scales, a trusted authorized reseller of Essae, presents a definitive solution to these challenges: the Essae DC-815 Counting and Check Weighing Scale with an Integrated Barcode Label Printer.
This advanced system represents the pinnacle of industrial weighing technology. It goes beyond simple weight measurement to offer high-speed parts counting, precise check weighing, and automated barcode label printing, all consolidated into a single, ruggedized workstation. Engineered for the toughest industrial environments, the DC-815 is designed to mistake-proof your operations, streamline inventory management, and provide complete traceability for every item that passes through your facility. If your operations involve managing thousands of small components, tracking batch weights, or ensuring shipment accuracy, the Essae DC-815 is the intelligent, all-in-one solution you need.
Why the Essae DC-815 is a Strategic Asset for Your Business
The DC-815 transforms complex, multi-step processes into a seamless, automated workflow. Its integrated design delivers tangible benefits:
- All-in-One Operational Efficiency: Eliminate the time lag and potential for error that comes with using separate scales and printers. Weigh, count, and print professional labels directly from the same unit, slashing process time and handling.
- Error-Proof Inventory Management: Automatically generate labels with precise data—part number, description, gross/net weight, quantity, and batch details. This ensures that what is recorded on the label is exactly what was measured, creating an impeccable audit trail.
- Unmatched Versatility and Scalability: The DC-815 isn't limited to one scale. It can connect to a range of platforms, from a compact table-top unit for delicate parts to a massive 5000kg floor scale for pallets, allowing you to tailor the system to your exact needs.
- Ruggedized for Industrial Longevity: Built to Essae's legendary standards, the DC-815 features robust construction and IP67-rated load cells, ensuring reliable performance in harsh, dusty, or humid environments.
In-Depth Technical Specifications of the Essae DC-815
The DC-815's capability is rooted in its powerful hardware and flexible configuration options.
DC-815 Indicator & Printer Unit
- Display: High-contrast Graphic Dot-matrix LCD with backlight for clear visualization of weight data, counts, and complex menus.
- Keyboard: 55-key alphanumeric mechanical keyboard for positive tactile feedback and efficient data entry, reducing operator fatigue.
- Integrated Label Printer:
- Printing Speed: 80 mm/sec for rapid label generation.
- Supported Barcodes: CODE128, EAN13, and QR (2D) codes for comprehensive compatibility with modern inventory and tracking systems.
- Label Specifications:
- Max Label Roll Diameter: 120 mm (Outer), 28 mm (Inner)
- Label Thickness: Up to 170 microns
- Label Width & Length: 20~62 mm width, 20~110 mm length
- Memory: 4MB Flash memory for storing vast PLU (Price Look-Up) databases and transaction histories.
- Connectivity:
- Standard: 1 x RS-232 Serial port, 1 x Ethernet port, 2 x USB host ports for keyboard or barcode scanner.
- Optional: Wi-Fi module for wireless networking, second platform connection, 2-colour tower lamp, and buzzer for process control.
- Physical Dimensions (Table Top): 490 mm (D) x 360 mm (W) x 165 mm (H)
Compatible Weighing Platforms: Choose Your Capacity
The DC-815's versatility is demonstrated by its ability to interface with a wide spectrum of platforms.
1. Table Top Platform (For Precision Parts Counting)
| Capacity (kg) | Accuracy (g) | Platter Size (mm) |
|---|---|---|
| 6 | 0.5 | 280 x 340 |
| 15 | 1 | 280 x 340 |
| 30 | 2 | 280 x 340 |
2. Single Loadcell Platform Scale (For General Industrial Duty)
| Capacity (kg) | Accuracy (g) | Platform Size (mm) | Loadcell | Platter |
|---|---|---|---|---|
| 15 / 30 | 1 / 2 | 400 x 400 | Aluminium | SS |
| 50 / 150 | 5 / 10 | 450 x 550 | Tool steel-IP67 | SS-304 |
| 150 / 300 | 10 / 20 | 550 x 650 | Tool steel-IP67 | SS-304 |
| 300 / 600 | 20 / 50 | 700 x 800 | Tool steel-IP67 | SS/MSC |
3. Four Loadcell Platform Scale (For Heavy-Duty & Pallet Weighing)
| Capacity (kg) | Accuracy (g) | Platform Size (mm) | Framework | Platter |
|---|---|---|---|---|
| 600 | 50 | 700 x 800 | MS | MSC |
| 600 / 1000 / 1500 | 50 / 100 / 100 | 1000 x 1200 | MS | MSC |
| 2000 / 3000 / 5000 | 200 / 200 / 500 | 1200 x 1500 / 1500 x 1800 | MS | MSC |
Ideal for Trolley Weighing, Cylinder Weighing, and Steel Yard Weighment.
Powerful Software for Unmatched Control and Customization
The intelligence of the DC-815 is unlocked through its sophisticated software suite.
- PC Application Tool: Allows for effortless management of your product database. Bulk upload or download PLUs to save countless hours of manual data entry.
- Flexible Barcode Programming: Design your own label layouts from scratch. Control every aspect, including font, size, positioning of text (part name, code, weight), and placement of barcodes to meet specific customer or internal requirements.
- Dual Platform Connectivity: The indicator can simultaneously manage two different weighing platforms, enabling complex operational setups like one scale for sampling and another for bulk counting.
Salient Features for Enhanced Industrial Usability
- Alphanumeric Keyboard: Enables easy navigation and quick data entry for product names and codes.
- Easy Loading of Label Roll: The printer mechanism is designed for quick and hassle-free reloading, minimizing operational downtime.
- Reduced Label Wastage: Intelligent calibration routines ensure minimal labels are wasted during setup and operation, reducing consumable costs.
- Bright LCD Display: The green backlit display guarantees clear readability in any lighting condition found in industrial settings.
Ideal Applications for the Essae DC-815
This system is a vital asset across numerous sectors:
- Manufacturing & Assembly: High-accuracy counting of small parts like screws, nuts, electronic components, and bearings for inventory reconciliation and production kitting.
- Warehousing & Logistics: Weighing and labeling boxes, parcels, and raw materials for shipment, ensuring accurate freight calculation and inventory records.
- Aviation & Automotive: Managing and tracking thousands of small, identical components with absolute precision.
- Pharmaceuticals: Check weighing of raw materials and finished products, with full batch traceability via printed labels containing batch numbers and dates.
- Recycling & Scrap Metal: Weighing and tagging materials for inventory and sales purposes.
Your Trusted Partner: Why Choose UP Scales?
When you invest in an Essae DC-815 from UP Scales, you are securing a partnership dedicated to your operational success.
- Authorized Reseller: We guarantee 100% genuine Essae products, backed by the full manufacturer’s warranty and technical support.
- Expert Configuration: Our technical team will help you select the perfect platform capacity and configuration—whether Table Top, Single Loadcell, or Four Loadcell—based on a thorough understanding of your application.
- Professional Installation & Training: We provide on-site installation, calibration, and comprehensive staff training to ensure you leverage the full potential of your investment from the very first day.
- Ongoing Support & Maintenance: We offer reliable after-sales service, preventative maintenance plans, and ready access to genuine accessories and consumables.
Why Choose UP Scales?
UP Scales is a trusted name in the weighing industry, known for delivering high-quality, reliable, and accurate weighing solutions. Here’s why professionals prefer UP Scales:
- Government Calibration Verification Certificate: Our balances come with a Government Calibration Verification Certificate and stamping by the Legal Metrology Department, ensuring compliance with legal standards.
- 1-Year On-Site Warranty: We offer a 1-year on-site warranty, ensuring prompt technical support and maintenance.
- Same-Day Free Delivery & Installation: Enjoy same-day free delivery and installation services in Delhi NCR, minimizing downtime and getting your operations up and running quickly.
- Expert Customer Support: Our team is always ready to assist you with any queries or technical issues. Call us at 9899008683 for immediate support.
- NABL Certificate: UP Scales also provide NABL certificate along with Weighing Machine.
Government Calibration and Free Delivery (Limited Area):
UP Scales offers optional Government Calibration Verification Certificates and NABL Certificates for an additional fee. We also provide free delivery and installation.
Safety First - COVID-19 Compliant Deliveries:
Our delivery and installation engineers strictly adhere to all COVID-19 safety guidelines established by the Indian Health Ministry and the World Health Organization.
Contact UP Scales Today:
For a free quote, brochure, or to discuss your specific weighing needs, contact UP Scales today! We offer a 1-year on-site warranty
| Memory | 4MB Flash |
| Number of Keys | 55 (Mechanical type) |
| Interfaces | 1 x RS-232 Serial, 1 x Ethernet Optional : Second platform, 2 Colour Tower Lamp, Buzzer |
| Display Type | Graphic Dot-matrix LCD with back light |
| Printing Speed | 80 mm/sec |
| Label Roll Diameter (Max) | Outer : 110 mm Inner : 28 mm |
| Label thickness (Max) | 170 microns |
| Label width & length (Min ~ Max) | 25~54 mm, 25~110 mm |
| Physical dimension | 490 mm x 360 mm x 450 mm (Table Top) |
| Capacity (kg) | 2000kg |
| Accuracy (g) | 200gm |
| Platform Size (mm) | 1200x1500MM |
| PC Application tool | PLU upload / download, Flexible Barcode programming to customize label design |
| Salient Value | Alphanumeric Keyboard for easy navigation, Easy loading of label roll, Less wastage of labels during calibration, Bright LCD display with green back light, Dual weighing platform connectivit |
| Barcode Type Supported | CODE128, EAN13, QR(2D) |
| Country of Origin | India |
| max_handling_time | 1 Day |
| pickup_sla | 1 Day |
| Condition | New |
| Government Calibration Verification Certificate & Stamping (Legal Metrology Department) | Yes (On Demand) |
| NABL Certificate | Yes (On Demand) |
| Battery charger | In Built |
The counting function operates on a highly accurate principle of average piece weight. First, you place a sample quantity of identical parts—for instance, 10, 50, or 100 pieces—onto the scale. You then enter this sample quantity into the system. The scale's high-precision load cell measures the total weight and automatically calculates the average weight of a single piece. Once this reference is stored, you can place any larger quantity of the same item on the scale, and it will instantly and accurately calculate the total count based on the total weight. This method is exceptionally reliable for counting thousands of small components like electronic chips, screws, or pharmaceutical capsules, saving immense time and eliminating human error.
Absolutely, and this is one of the DC-815's most powerful features. The main indicator and printer unit can be connected to a variety of weighing platforms to suit different tasks. You can start with a compact 6kg table-top platform for delicate parts counting and later connect it to a heavy-duty 5000kg floor scale for weighing full pallets. This scalability means you can create a unified weighing system across your entire facility. The data and PLU management remain centralized at the DC-815 console, ensuring consistency, simplifying training, and providing a fantastic return on investment as your business grows.
You have extensive control over the label content and design. The labels can include a wide range of data such as Part Name, Port Code, Gross Weight, Net Weight, Quantity, Unit Weight, Batch Number, Date, Time, and Shift details. Through the provided PC Application tool, you can fully customize the label layout. This means you can choose the font size, position different fields (like moving the barcode to the top or the batch number to the bottom), and even incorporate your company logo and name to maintain brand consistency across all your labeled items.
Yes, the DC-815 is built for challenging industrial environments. Many of the compatible platforms, especially the single and four loadcell models, are equipped with Tool Steel IP67-rated load cells. An IP67 rating means the load cell is completely dust-tight and can be submerged in up to 1 meter of water for 30 minutes. This makes the system highly resistant to dust, humidity, and occasional water splashes during cleaning, ensuring long-term reliability and accuracy in workshops, food processing plants, and chemical environments.
When you purchase the Essae DC-815 from UP Scales, you are not just buying a machine; you are investing in a partnership. As an authorized reseller, we provide a full manufacturer's warranty, guaranteeing the product is free from defects. Our support begins with expert consultation to ensure you select the right configuration. We then provide professional installation and calibration on your site, followed by comprehensive training for your operators. Post-installation, we offer reliable after-sales service, preventative maintenance, and ready access to genuine consumables like label rolls, ensuring your operations run smoothly for years to come.