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1 Year On Site Warranty
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The Essae DX-451 Tank Weighing System: Engineered for Uncompromising Accuracy and Reliability in Industrial Process Weighing
In the core of modern process industries—be it pharmaceuticals, food & beverage, chemicals, or dairy—the precise measurement of bulk ingredients stored in tanks is not merely a procedural step; it is the very foundation of batch consistency, inventory control, cost management, and automated process control. A minor discrepancy in weight measurement can cascade into significant product quality issues, financial loss, and operational inefficiency.
Introducing the Essae DX-451 Tank Weighing System, a robust and sophisticated solution engineered from the ground up to deliver unwavering accuracy and absolute reliability in the demanding environment of tank and vessel weighing. This system transcends being a simple scale; it is a fully integrated process weighing solution designed to withstand harsh conditions while providing the precise data needed for critical decision-making and automation.
As your authorized Essae partner, we bring you this industrial-grade system backed by Essae’s decades of expertise in precision weighing. We provide not just the hardware but complete support—from initial system design and installation to calibration, integration, and ongoing maintenance.
Core System Architecture: Built for Industrial Rigor
The Essae Tank Weighing System is a modular, customizable solution comprising two primary, heavy-duty components:
- The DX-451 Weigh Indicator: The intelligent brain of the operation. This isn't a basic display; it's a feature-rich industrial instrument.
- Heavy-Duty Load Cell Kits: The robust muscle. These kits form the physical interface between your tank and the digital weight reading, designed for long-term stability.
The system is explicitly suitable for all indoor and outdoor applications, with all hardware engineered to endure harsh environments—from factory floor humidity and dust to outdoor weather exposure.
Unpacking the Technical Specifications: A System for Every Need
The system's flexibility is one of its greatest strengths. It is not a one-size-fits-all product but a configurable solution tailored to your tank's capacity and required precision. As per Essae's specifications, the DX-451 system can be configured in multiple ways:
System Configuration & Capacity Options:
| System Model / Configuration | Capacity Range (kg) | Accuracy / Readability (g) | Typical Load Cell Kit Setup |
|---|---|---|---|
| DX-451 with 3 Load Cells | 300 – 10,000 kg | 100 g – 5000 g (Based on Capacity) | Ideal for circular tanks with 3-point structural support. |
| DX-451 with 4 Load Cells | 300 – 10,000 kg | 100 g – 5000 g (Based on Capacity) | Recommended for rectangular or square tanks for uniform load distribution. |
| DX-451 (Specific Model) | 600 kg | 200 g | Available in both 3-load-cell and 4-load-cell configurations. |
Note: The specific accuracy (e.g., 100g, 500g) correlates directly with the total system capacity chosen. Higher capacity systems have a coarser resolution, which is standard and appropriate for industrial weighing.
Key Hardware Specifications:
- Load Cell Kit Material: Fully Stainless Steel (SS-304) construction. This provides superior corrosion resistance, essential for environments with washdowns, steam, or exposure to mild chemicals, ensuring hygiene and longevity.
- Design Philosophy: The entire system is designed for smooth installation and easy maintenance, minimizing downtime.
Salient Features: What Makes the DX-451 System the Ideal Choice
1.) Unmatched Reliability in Harsh Environments: The system's core promise is reliability. The stainless steel load cells and ruggedized design protect the system from dust, moisture, and physical stresses, delivering consistent performance year after year with minimal drift.
2.) Seamless Process Automation & Integration:
This is where the DX-451 indicator truly shines. It is a feature-rich hub for automation.
- PLC Interfacing: It can seamlessly interlink with your existing Programmable Logic Controller (PLC) using standard analog (4-20mA) or digital communication protocols (RS-232/485).
- Process Control: The system can be used to automate entire processes—triggering pumps at high/low set points, controlling valves for batching, or providing live inventory data to a central SCADA system.
- Data Management: It facilitates accurate data logging for batch records, inventory reconciliation, and production reporting.
3. Flexible Installation and Maintenance:
- Wide Choice of Indicator Options: The system can be built around different indicator models (like the SI-850 or DX/DF-451) to match your specific feature and budget requirements.
- Easy Maintenance: The modular design and use of reliable components mean easier troubleshooting and servicing, reducing total cost of ownership.
Critical Applications Across Industries
The Essae Tank Weighing System is versatile and finds critical application in numerous sectors:
- Pharmaceuticals: Precise weighing of active ingredients, excipients, and solvents in reactors and mixing vessels for compliant batch manufacturing.
- Food & Beverage: Monitoring raw material silos (flour, sugar, grains), liquid ingredient tanks (oils, syrups, milk), and finished product storage.
- Chemical Processing: Inventory management of corrosive or hazardous liquids and powders in storage and process vessels.
- Dairy & BMC Plants: Bulk weighing of milk in silos and storage tanks, a natural progression from the can-weighing applications.
- Water & Wastewater Treatment: Monitoring chemical dosing tanks and sludge levels.
Why Partner with Us as Your Authorized Essae Reseller?
Purchasing a complex system like this requires more than a transaction. It requires a partnership.
- Genuine System Assurance: You receive a 100% authentic Essae system with full manufacturer warranty and traceable calibration.
- Expert System Design: Our engineers help you specify the correct capacity, number of load cells (3 vs. 4), and mounting hardware (compression or tension) for your specific tank.
- Professional Installation & Calibration: We ensure proper installation—critical for tank weighing accuracy—including leveling, piping/ducting isolation, and on-site calibration.
- Direct Integration Support: We assist in connecting the system to your PLC or host computer, ensuring the data flows correctly into your automation layer.
- Dedicated After-Sales Support: From spare parts to periodic recalibration services, we support you for the long haul.
Conclusion: Invest in a Foundation of Precision
Choosing your tank weighing system is a strategic decision that impacts your plant's efficiency, quality, and profitability. The Essae DX-451 Tank Weighing System provides a robust, accurate, and automatable foundation for your critical processes.
Ready to transform your tank weighing from an estimation to an exact science? Contact our industrial solutions team today for a detailed consultation, site evaluation, and a competitive quote. Let's discuss how to integrate precise, reliable weighing into your process flow.
Display
7 Segment green LED
Battery
Lithium-Ion battery
Connectivity
Digital 4-20 mA, Set point output
Model number
DX Series - Tank Weigher
Description
Tank Weighing System
Display resolution
1/3000
Weight sensor
Tool steel IP-67 shear beam load cell
Display Type
LED
Display Color
Green
Country of Origin
India
max_handling_time
1 Day
pickup_sla
1 Day
Condition
New
Government Calibration Verification Certificate & Stamping (Legal Metrology Department)
Yes (on Request)
NABL Certificate
Yes (on Request)
Battery charger
Inbuilt
Number of keys
6 keys
Capacity
600kg
Accuracy
200gm
A 3-point (3-cell) system is typically used for circular tanks as it naturally ensures stable load distribution. A 4-point (4-cell) system is standard for rectangular or square tanks and is excellent for larger vessels where even load sharing is critical. Our engineers can recommend the best setup for your tank geometry.
Absolutely. The system is designed for both indoor and outdoor applications. The stainless steel construction offers weather resistance. We can also provide additional junction boxes and cabling recommendations for outdoor use.
The DX-451 indicator offers multiple industry-standard outputs, most commonly a 4-20mA analog signal or RS-485 digital communication. We provide the necessary interface documentation and can assist your automation team with the integration.
Proper installation is crucial. It often involves preparing a firm, level foundation for the load cells and ensuring all pipes, ducts, and conduits connected to the tank are flexible to not impart external forces. We provide a complete installation guide and can supervise the process.
In a properly installed system, you can expect accuracy within the specified tolerance (e.g., ±0.1% of full scale or better). Factors like wind load (for outdoor tanks), piping forces, and temperature swings can affect this. We design the system to minimize these influences.